Just some (hopefully contructive) ideas:
1) Get a BIG bum amp so u can go to the limit with each woofer, BUT also surely u can have a preset gain "marking" on the amp where it only puts out say a max of 400wrms... If i'm spending 500ish on a sub i can't afford to feed it much more power than that... Make sense?
2) A blind test would be easy as pie. Just have the people screwing the subs into the boxes do it in a diff room, and make sure the judges are in the car and looking forward when it comes to putting hte sub+box in the car. That was judges aren't stuck in the car, but they still odn't know what subby is coming next.
3) Do it in a car without massive bass loading (e.g. hatches) Stick with a sedan or soemthing where its testing the woofer a little more.
4) Just stick with one mounting pos. e.g. facing into opposite back corner. Or in the back corner facing foward. Maybe first test the car with a "proven" quality sub, see where it sound best, and jsut decide that will be the set spot from then on...
5) If the manufactueres aren't happy to supply an enclosure jsut say u will be using a "X"L enclosure with blocks of mdf used to bring it down to the volume they recommend u. If they're too stingy to send a box, bugger em, its their product possible not performing to its best. And maybe jsut stick with sealed, sure some will work better in ported, but you sometimes have to comprimise to make it practical.
6) Get the freq response... At least thats fairly factual/objective
7) Just do it!!!! PLEASE. No test is gonna be 100% perfect. Some subs lacking low end will sound better in a hatch, others will lose some boominess in a sedan maybe. But we all know a test like this is sooo much better than lsitening to a sub on the wall at your local shop.
I really hope this goes forward. So much better than the average "e-pinions" / "hot/fast4s" mag etc...
GO FOR IT
PS I like the idea of having a few "average joe's " listening. Its jsut brings a different view point too...
PPS I realise i repeated heaps of what other people said, but jsut thought i'd right it again anyway! hahaha