QUOTE (louis @ May 27 2008, 05:04 AM)

Over view of my gear.
2 X boston acoustic S60
1 X MB quartz Reference 4" split
1 X boston 4" coaxial ( not planning to use)
1 X rockford forsgate P400-4
1 X 10" P1 Rockford forsgate subwoofer
Clarion head unit
I would really appreciate if any one can give me advice how to arrange what I have to achieve the best SQ, getting new gear would be last resort.
Firstly, what car is it? What type of room do you have available, and where?
Given the gear available, I'd run the lot active with a setup something like this (if environment permits):
* Boston / MB Quart (whichever is better) tweeter in the A-pillars, aimed towards centre of car (same focus point as 4" mids), playing from 3khz upwards
* MB Quart Reference 4" midrange in kick panels, aimed towards centre of the car (between front seats) bandpassed to cover a range something like 400hz - 3khz
* Boston S60 6.5" midbass in custom door / floor enclosures pointing wherever you like, bandpassed to cover a range something like 120hz - 400hz
* Rockford P1 Sub running 120hz down
There are some problems however...
1) I don't know what head unit you have, and to run such a setup like this effectively, you will need a good head unit with inbuilt active crossovers, and you'll also need 7 channels of amplification - from what I can see it seems you only have 4 channels available. This makes things difficult with a '3-way style' setup.
The second option would be to go 2-way semi-active like this:
* Boston 4" coaxial in the kick panels crossed at around 400hz, firing towards centre of car
* Boston SL60 6.5" midbass in floor/door enclosures firing anywhere bandpassed to cover 120hz-400hz
* Rockford P1 sub playing 120hz down
You could control these crossovers by using a combination of the amps' and sources' crossovers, however the downside is that you would still require 5 channels of amplification...two for the coaxials, two for the midbasses, and one for the sub.
Outside of these two options, you'll be a little limited. running multiple sets of splits wont help you - having midrange and treble coming from multiple locations (as it's impossible to get them both in the same place) will result in a wider, making the system harder to tune. It'll also increase output of the front stage, possibly making it more difficult for the sub to keep up (this may or may not be an issue, I'm not aware of the specific system).
To be honest...if you wan't to strictly stick with what you have, then for best results I'd just run a single set of the Boston SL60 splits, and just focus on getting them installed, positioned and isntalled the best possible way. Outside of this option, you'll be putting in a lot of effort for what may ultimately make thigns worse rather then better.
As far as amps go, I'd personally go quality over power. Unless you are a are of those "doof doof" people, or have a REALLY noisy car, a modestly amount of output (~70w) to each speaker should be able to provide more then enough power to satisfy most people. If budget can't permit an amp with optimal quality and output (which s fair enough, as such amps are often very expensive) then for SQ use my recommendation is to go for quality of output rather then quantity of output. Very high quality amps often produce a very neutral and accurate sound, while lower quality amplifiers often colour the sound, adding peaks and dips into the frequency range that weren't initially there.
For example, the Helix A series amps produce a frequency range of 20hz - 20khz with a maximum variation of only +/- 0.3dB over that range. Given that 20hz - 20khz is geneally considered to be maximum audible hearing range for humans (in practice the range is usually smaller), and given that very few people can identify a variation of less then 1dB, that amp (for all intents and purposes) essentially produces an audibly 'perfect' recreation of the signal. This means that if you are using that amp, the only colouration you are likely to be hearing is in the source, speakers and crossovers (if you use any).
Some other amps however have a 20hz - 20khz variation of +/- 3dB or possibly even more. This means that the amp has either a 'peak' or 'dip' (or both) as big as 3dB at some frequency which is very, very audible. In fact, some quality speakers have less colouration then this when used in their optimal operating range.
And so it's quality over power for this modest audiophille