QUOTE (~thematt~ @ Sep 2 2008, 04:55 AM)

You knock him down and dismiss his suggestions, but you provide no logical explanation as to why his statement is incorrect (besides baffling on about 'damping' factor and other non-related bits and pieces - God how I hate talk about DF...).
So, why is it not true that passives work better at higher crossover points?
Also, why is it not true that gains are larger in the lower frequencies by going active then they are in the higher frequencies?
One word - adjustability.
This is the single greatest benefit of actively processed systems, over factory passive systems. Yes there are some other (more technical) advantages - but they are less important because they impact less on 'what you actually hear'.
Now in terms of tunability, common factory passives typicaly offer two main things - tweeter level and occasionally crossover slope. Tweeter level is usually adjustable in 3dB steps - maybe 1.5dB if you're lucky. A good ear can pick up a difference of 0.5dB relatively easilly, so steps of 1.5dB (and god forbid, 3dB) are nowhere near fine enough to give good results (unless luck is on your side). As for slopes, you usually get a choice of two - probably 6dB and 12dB. This is a choice that it doesn't hurt to have, but it doesn't exactly give you a world of options. Now, on a factory passive crossover (unless it's a $2,000+ component set, maybe) this is about all you're going to get.
Here is where the power of an active system comes in. Not only do active crossovers add finer adjustment to speaker level (usualy 0.5dB or 1dB steps on all components) and crossover slope (6dB, 12dB and 18dB at least)...even simple, affordable in-car active processors will also offer adjustablity of at least two additional aspects: Time Alignment and Crossover point. In the inconsistent world of car audio, both are critical.
Now by nature, all speakers have an upper frequency limit - and certain frequency at which output will begin to reduce. Call it what you will, but the greater the off-axis angle of the speaker to the listener, the sooner this occurs. It's also dependant on the speakers size and individual characteristics. Generally, the smaller a speaker is, the later (higher frequency) this will occur, and the bigger the speaker is the sooner it will occur (lower frequency). A 1/2" tweeter may not start to drop off-axis until 14khz, while an 18" sub may start to fall as soon as 400hz (purely as an example).
The nature of car interios usually results in two things:
1 - It's usually not possible to mount all drivers entirely on-axis
2 - There usually isn't enough space to use 12" midbass drivers
As as result of point (2), midbass driver sizes are usually limted to 6.5", 8" or (in very rare occasions) 10". Even 10" drivers usually won't begin to fall off-axis until at least 500hz, so considering midbass drivers are rarely crossed above 400hz, the upper frequency isn't really effected significantly by mounting angle of the midbass drivers. As such, it doesn't really matter
that much where you cross the midbass driver over to the midrange, as long as it's within the midbass region. As such, running a midbass driver off a 'fixed value' factory passive (that's designed for it) will work somewhat ok regardless of how you position and angle the driver. The lower limit doesnt really become significant, because even the cheapest 'decent' head units with a sub pre-out will have an adjustable HPF for the midbass/front.
However...tweeter's aren't as flexible as midbass drivers. Even the most impressive of tweeters have significant lower frequency limits to which they can comfortably play. 90% of tweeters will struggle see performance reductions when crossed below 3khz, and this
is a problem because it means you need to physically set their limits somehow. You also then need a dedicated midrange/midbass driver to take over where the tweeter lets go, and that's usually somewhere between 2khz-4khz. The only way you can really do this effectively (without building a custom passive) is either via the factory passive crossover, of via an active processor.
Here lies the problem. Any midbass from 6" to 8" (any many beyond) can handle the highest midbass frequencies well before the reach their off-axis roll-off point. However, in the midrange, it's another story altogether. Mounted on axis, a good 6.5" mid will play up to 2khz, maybe even 3khz...however mounted highly off-axis, even the best 6.5" will struggle to produce serious output above 1.5khz - they will either roll-off heavilly above this, or the response will become erratic and lose composure. As such, a midrange driver's output (and thus performance) will vary significantly depending on where it is mounted, and how far off-axis it's angled.
This is where a simple, fixed passive crossover becomes insufficient. Such a crossover will set a single crossover point based upon what the manufacturer 'assumes' will be the most likely mounting method. If they assume off-axis mouting, then they will bring down the crossover point to help minimise the loss in upper midrange, but as a result they will increase distortion, reduce power handling, and increase the risk of damage to the tweeter. If they assume on axis-mounting, they will raise the crossover point to make the most of the mid-range drivers upper end response, increasing power handling and life of the tweeter, while also reducing it's distortion levels. However in this event, if you mount the drivers off-axis the mid will roll-off too early and you will be left with a gap in your critical upper-midrange that can't be re-filled. It's the limitation of a factory passive - once it's set, it's set...there is no guarantee that it will suit your specific scenario.
With an active crossover, you have the freedom to adjust those crossover points to suit your installation. If you have to mount off-axis, you drop your crossover point on your tweeter and you sacrifice that little bit of extra distortion and power handling to optimise your midrange...or if you can get a bit of angle on it, you can raise your crossover point accordingly. However you mount you speakers, you can adjust your settings to take advantage of it and properly match your installtion.
This is why active can give just as much gain (if not more) on midrange/treble frequencies as it can on midbass frequencies. The fact that midbass drivers (in their typical applications) are not effected significantly by off axis response means that they are less critically effected by which crososver points you use, and as such you can kinda get away with a 'generic' crossover point on a midbass driver if you really need to. However, because off-axis response is more significantly effected at higher frequencies, your upper frequency performance is actually more sensitive to accurate crossovers selection - the crossover point is easier to get wrong, and if you do the effects are more noticable.
I didn't get into the technical passive/vs/active babble here because i really didn't need to - if you can't get your crossover settings right, then all of those little niggly technical phenomenons with fancy names are the least of your worries.
I have run both passive and active systems in the past, and in the switch from passive to active the tweeter / midrange performance benefitted just as much as the midbass performance did - purely due to finer control over levels and crossovers (which allowed each driver to play within it's optimal range).
You can run a signal from the finest soruce in the world, to the finest crossovers, to the finest amplifiers running the finest speakers - but if your tuning doesn't suit your situation it will still only ever sound mediocre.

Edit:
And yes, I know you can biuld custom passives to solve this problem, however I'm pretty sure the 'semi-active' suggestions metioned earlier in the thread referred to the use of factory passives which means at this stage, that hasn't been mentioned as a valid option.