How does a subwoofer work? When a current travels through a driver it creates a magnetic field, the magnetic field created by this current as it passes through the voice coil interacts with the drivers' static magnetic field (magnet/s). Put a direct current through the voice coil and it will move from the rest point to another stationary position, usually where the resistance from the suspension (spider and surround) are equal to the force of the magnetic interaction. When an alternating current (such as a sine wave) is put through a driver the voice coil and hence cone move in and out many times a second. How many times the voice moves in and out a second is referred to as the frequency. Say the VC is in its rest position and a current that alternates (crosses from negative to positive) 20 times a second is put through the VC, the magnetic field created by the AC current will alternate 20 times in one second thus the direction the VC travels will also change 20 times in one second. The VC and hence the cone has moved in and out at 20 times a seconds so the subwoofer has just reproduced a 20Hz frequency.
God aren't speakers simple put the same power through them and they will all do exactly the same thing?
Unfortunately no, there are so many variables when it comes to analysing how a driver works that it is not funny. The most important differences where highlighted back in the 70's by a dedicated pair of Australians! Yes that's right A.N. Thiele and R.H. Small
They produced what are now known as the Thiele Small Parameters.
These parameters describe the electrical and mechanical characteristics of loudspeakers operating in their linear (stable) region. These parameters are crucial for designing quality sealed, ported, SQ and SPL enclosures. This is possible because they show how the parameters define the relationship between a speaker and a particular enclosure. They are absolutely invaluable in making choices because they tell SO MUCH MORE about the drivers' real performance than the basic HYPE of size, maximum power rating or peak sensitivity.
A complete list and explanation of T/S parameters can be found here
Probably the most important T/S parameters to look at when buying subwoofers are:
Fs - Generally gives a good idea of low end response, ultimately it is a combination of parameters but for the sake of simplicity this is the main one to look at.
Le - This is important for people concerned with quick response. Inductance "is a measure of the amount of magnetic flux produced for a given electric current". In reality the VC is an inductor which means that it resists any change of electric current through the coil, the change in current induces a back EMF that opposes the change. The result is that changes in current are smoothed out. How smoothed out they are is the inductance. Now if our AC is smoothed out when it gets to the VC then the cone will not move as far and it will do so a bit later than it should. Thus transient response is reduced. The lower the Le the better, for a more in depth and ultimately better explanation see here
Pe - Shows the woofers rms power handling, more is not always better; I threw it in here because it is important to try and get a woofer that is a good match to your amps.
Qts - function of Qes and Qms. Can give a rough idea of what enclosure the sub is suited to. Qts of below 0.45 is suited to ported enclosures, 0.45-0.7 means the speaker is suited to sealed enclosure and above .07 the speker can be used in an infinite baffle setup. This is not a hard and fast rule only a loose guide, for example my type x with a Qts of 0.64 performs admirably in a ported enclosure both output and SQ wise.
SD - Once again so you can match it to you application just as easily look at parameter D here.
Xmax - Linear excursion of the sub, more looks cooler, more also means longer coil = more weight = lower sensitivity = more power. Technology is really coming along here just look at xbl^2 Adire found away around this very nicely, here and here
Znom - Ensure a good match to you amplifiers.
Ok now we have a rough idea of what to look at when purchasing our sub for our application. Please note as I have already indicated these are not hard and fast, set in concrete rules they are a GUIDE to help narrow the field and give you an indication of what you're getting yourself into
To help with our analysis it is essential to have a box designing program a good site is http://www.linearteam.dk/ or you can use the CAA box calculator. In case my house burns down and I loose my copy of bass box pro it would be good if some one could hold a copy for me, if you want to hold a copy for me then pme me.
Learn the ins and outs of your program, love it for it is your guide
For actual box building Blackice has many excellent tutorials
To continue our analysis lets now look at sealed and ported boxes.
When a sub moves it produces a front wave and a back wave. These waves will cancel each other out if they are not separated or manipulated in a certain way.
Sealed enclosures completely isolate the rear wave from the front wave by trapping the wave in a box thus reducing the total non directional output by a theoretical 3 db.
Vented enclosures use a port to manipulate the back wave, thus bringing it back inline with the front wave, the result being constructive interference (theoretical 3 db output gain over sealed).
There are downfalls for each design, these however are easily overcome if they are designed correctly.
Group Delay:
Quite often the so called "lag" that many refer to when using vented enclosures is actually the result of poor box design.
A characteristic of a vented design is a higher group delay than a sealed enclosure, the effect however can be completley overcome. The issue to control is that ported boxes tend to display a large increase in group delay as they approach the tuning frequency.
In theory this should make the subs sound laggy. In reality though if the enclosure is well designed, these peaks can be tamed and tend to lie under 40hz. At these frequencies human ears are very very insensitive and the lag is completley inaudible (also barely any commercial music is recorded this low anyway). In practice a poorly designed vented enclosure might have a noticeable group delay and thus sound a bit laggy. At frequencies higher than 45Hz the group delay is exactly the same as a sealed box. Lag in a ported box can sometimes be cured by phase adjustments.
Sealed enclosures are characterised by a lower group delay which does not present any problems (if there is a problem it can be cured by box orientation or phase).
Frequency Response:
Ported boxes simply play lower and louder. Most subs in a sealed enclosure would be lucky to play down to 40hz at -3dB. Yet the same sub in a purpose built ported box could play down to 20hz at -3dB.
Vented enclosures also provide the opportunity to adjust volumes and the tuning frequency to achieve a desired response, you can fine tune the size of your peak and where it occurs. With vented you can achieve a flat response down to a lower frequency after the tuning frequency it roles off more quickly that a sealed enclosure (24db/oct).
Sealed enclosures tend to have a much higher f3 (-3dB point) but roll off more slowly (12db/oct). Some find the slow roll off a positive however it doesn't compensate for being able to play very low. One shortfall of sealed enclosures is that the only tuning variable is the volume of the enclosure. Here the effect of polyfill is very debatable.
Increasing the size of a sealed enclosure reduces the Qtc, which lowers its F3 point however this will also increase group delay. Reducing the enclosure size reduces the Qtc which raises the F3 point so the sub won't play as deep but will be more responsive. The idea is of course to get a good balance of the two, while maintaining a nice flat response.
The only thing that limits the range of frequencies the sub can play in a ported box is the sub itself and the frequency the box is tuned to. If the box is tuned to 50 Hz it will not play below this well. They are tuned to a certain frequency and this is where they have their max output i.e. a peak in the response curve. Below the port tuning frequency (Fb) the subs front wave is cancelled out by its rear wave due to phase shift (or lack of as frequency decreases) this usually happens at an octave below the tuning frequency. So the actual output is quieter even though the sub is moving quite a lot of air, known as unloading. A well designed ported box will play lower than a sealed box and will maintain it's loudness to a lower frequency before it rolls off (again due to unloading/cancellation).
Construction and Installation:
Sealed boxes are very easy to make and have a high tolerance for error volume wise, usually up to 20% difference in volume will not result in an audible change.
When designing a ported box all the measurement must be spot on in order to achieve optimum results.
The shape of either box generally does not matter; so long as the internal volume is correct.
Small boxes are easier to install than larger ones.
When you are designing a ported box you can make your life much easier by keeping the sub/s on the same plane as the port/s. It is not critical but it greatly reduces any chance of phase issues (read constructive and destructive interference) at higher frequencies.
Vehicles Acoustics:
All cars have cabin gain. Cabin gains occur because in reality a sub, in a box, in a car is really a sub, in a box, in a larger box! This results in the boosting of lower frequencies at ~18db/oct from ~50Hz downwards. A small sealed box usually has a more natural roll off as its inherent 12db/oct roll off is compensated for by the cars acoustic boost. The 24dB/oct roll off experienced by a ported box is not fully compensated for by the cars acoustic boost. This however doesn't matter if the ported box is tuned lowish ~40Hz.
The advantage of a vented box is that you can contour the response of the enclosure to suit the vehicle's acoustics. A ported box gives more flexability so that the desired response can be accurately achieved.
It's however possible that in a car, with in car gain, a poorly designed ported box can have slightly exaggerated low bass however with the right sub, and the right box specifications, a ported box can be designed to give a very similar curve to a sealed box with a downwards shift of the F3 point, louder and with much lower distortion.
Subsonic Filters:
Below the port tunning frequency the woofer can unload as we have seen. The result is the woofer can theoretically bottom out, damaging the coil resulting in the destruction of the woofer. A subsonic filters is a high pass filter, it cuts out all the frequencies below a certain point (eg 20Hz). Since these lower "harmful" frequencies have been cut out the sub will no longer reach its mechanical limits (Xmech). In theory the subsonic filter should be set slightly higher than the point where the woofer starts to unload.
The above is all in theory I personal (as well as many others) have found it quite impossible to bottom out our woofers. This "bottomless" aspect is all to do with the design of the box. Barley any commercial music dips below where a port should be tuned to anyways (below 40Hz).
Sub sonic filters are still helpful though maybe just not in respect to driver excursion. They can help the amplifiers' power supply. The result is the amplifier running cooler and also provides the opportunity to increase levels. This goes for both ported and sealed enclosures.
Distortion and Power Handling:
An inherent characteristic of ported boxes is reduced excursion! This means lower distortion! The vent is not subject to the mechanical suspension limitations of the speaker. The excursion-controlling aspect of a good vented design is of fundamental importance, particularly in high-performance systems where high acoustic output and low distortion are desirable.
Do to the subwoofer never realising its mechanical limits often its power handling is increased. The only limit you have to worry about is the woofers thermal limit, which becomes very obvious due to power compression.
The more a cone moves the more cone break-up/flex, harmonics and non-linearities it experiences.
Don't need much power to hit x-max with a sealed design.
Sealed has better impedance control.
SQ and SPL:
If SQ is your goal then the ability to tailor the acoustic response of your sub and car then ported is the way to go.
If you want to win SPL comps then measure your cars acoustic response find the cars resonant frequency, out put should be considerably higher at this point. Then build yourself a big F.O. vented sub enclosure that is tuned to this frequency. You will own.
If you want to compromise/don't have much time/not too worried about results then theoretically a sealed enclosure is fair middle ground.
Musicality and Tonality:
You here many people say ported is laggy, sloppy not as tight. Well it can be but with a properly designed box it will be on par with a sealed box just louder and lower and less distroted, which gives a fuller more natural sound.
I am not of the opinion that every sub will sound better in a ported box! I do however believe that about 5% of car sub matches don't suit ported designs without massive amounts of EQ.
Some people have found that a sealed box is not very exciting to listen to and seems to be quite monotone.
"We opened the vent in the Audio Enhancers enclosure and slid in the port to tune it to 33Hz. This made a magical difference. Whereas we found the WOOFER to be as tight and solid as a sealed system, the vented system was powerful and had a very satisfying weight at the bottom end of the scale. Technically slightly exaggerated, this response was -3dB at 48Hz, but had more energy just above the roll-off, and was just fabulous to listen to. A couple of musicians visiting the lab while this was going on had the opportunity to listen to the WOOFER in sealed and vented modes, and the verdict was unanimous in favour of the vented set-up"
Speaker Construction:
Woofers that are designed to be used in small sealed boxes tend to have weak suspension and high moving mass, so they are inherently not very efficient and do not have the best cone control often moving in each direction more than they should, this is of course to help combat the extra resistance (due to the air compression/decompression) in a sealed box, the resistance versus over throw due to extra weight will be equal at a certain output level but not at all output levels so the design is of compromises.
Woofers built for ported boxes have stronger suspension and lower moving mass, the result is higher efficiency and more control and less distrotion.
Port Noise:
If a port is not very strong then at some frequencies it can suffer from port resonances, this is very uncommon especially with slot ported enclosures.
Port noise (chuffing) occurs when there is too much air being forced through a port that is too small, it happens when the air velocity in the port exceeds about 5% of the speed of sound. Ports with a great opening area reduce air turbulence through them and therefore reduces the risk of port noise, wider ports do end up needing to be longer though so it is somewhat of a trade off in this respect (flared ports also help reduce port noise).
Choosing the right box is all pretty well summed up by Iron Hofmann's law.
Efficient
Low end
Small box
You can have any two of those box characteristics that you want
To be fair, in closing I would like you to note that I am biased towards ported enclosures. I have done much research on the issue and have tried my best to interpret the data and show my findings in a non biased way, but if you feel that I have not represented something accurately or left some information out I would appreciate if you would make a post so as to help my understanding of the topic as well as others
Cheers for reading and hope the analysis helped your understanding.
Lindsay
